Synthetic demonstration — not BTS & SAKER production data
Line A:
80 → 56 t/day
Capacity reduction
−30%
Capacity lost over disruption
72 t
Remaining capacity (disruption period)
168 t
Duration
3 days
Recommended action
Estimated impact
€70.700
vs. keep current plan
€97.671
Potential avoided cost
€26.971
Critical deadlines
Protected
Synthetic demonstration values
Critical order(s) can complete by day 0.9 (deadline: day 2).
REDISTRIBUTE_PRODUCTION compensates for the 3-day disruption, during which Line A operates at 70% of normal capacity (−30% reduction).
Saves €26,971 compared to keeping the current plan.
Rejected alternatives
| Current plan | Recommended | |
|---|---|---|
| Critical deadlines | At risk | Protected |
| Capacity utilisation | 17% | 17% |
| Tonnes processed | 270 t | 270 t |
| Financial impact | ||
| Missed deadline cost | €20.571 | €0 |
| Overtime cost | €0 | €0 |
| Delay cost | €9.600 | €0 |
| Unused capacity cost | €67.500 | €67.500 |
| Switching/reconfiguration cost | €0 | €3.200 |
| TOTAL | €97.671 | €70.700 |
| AVOIDED COST | — | €26.971 |
Production plan — per line
Current plan
Line A — 56 t/day
Line B — 55 t/day
Recommended plan
Line A — 56 t/day
Line B — 55 t/day
Adjust any parameter — the decision engine recalculates immediately.
0–60%
1–10 days
50–600 t
1–14 days
All alternatives — ranked
Critical order(s) can complete by day 0.9 (deadline: day 2).
REDISTRIBUTE_PRODUCTION compensates for the 3-day disruption, during which Line A operates at 70% of normal capacity (−30% reduction).
Saves €26,971 compared to keeping the current plan.
The proposed plan must fit within available production capacity.
Sufficient feedstock must be available to execute the plan.
The plan must not miss the deadline for any CRITICAL order.
Higher-priority orders should be scheduled before lower-priority ones.
The plan should use available capacity efficiently.
The alternative must adequately compensate for the production disruption.
The estimated total cost of the alternative must be evaluated.
All values are synthetic demonstration assumptions. Not BTS & SAKER figures.
| Missed CRITICAL deadline | €1.200 / t·day |
| Missed HIGH deadline | €400 / t·day |
| Overtime premium | €180 / t |
| Production delay (NORMAL) | €80 / t·day |
| Unused capacity opportunity cost | €50 / t/day · day |
| Material handling / line switching | €3.200 (one-time) |
Decision ID: PRD-BTS-DEMO-001-WHATIF-1.0.0
Scenario ID: BTS-DEMO-001-WHATIF
Engine version: 1.0.0
Config version: 1.0
Computed at: 2026-01-15T09:00:00.000Z
Alternatives evaluated: KEEP_CURRENT_PLAN, PRIORITIZE_CRITICAL_ORDER, REDISTRIBUTE_PRODUCTION, DELAY_LOW_PRIORITY_ORDER
Rules executed: RULE-CAPACITY, RULE-MATERIAL, RULE-CRITICAL-DEADLINE, RULE-PRIORITY, RULE-UTILIZATION, RULE-DISRUPTION, RULE-COST
Recommended action: REDISTRIBUTE_PRODUCTION
Decision status: DECIDED
Total financial impact: €70.700
Avoided cost vs baseline: €26.971
Source: SYNTHETIC_DEMONSTRATION
Engine v1.0.0 · Config v1.0 · Synthetic demonstration — not BTS & SAKER production data